Powering the Railway Industry with Precision and Reliability

30th October 2024
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In the fast-paced world of modern railways, delivering safe, reliable, and efficient power is critical to maintaining smooth operations and enhancing passenger experiences. Relec Electronics has established itself as a trusted partner in this domain, providing an extensive range of power conversion and display solutions that cater to the diverse needs of the railway sector. From advanced Variable Frequency Drives (VFDs) to rugged DC-DC converters, and EN50155 compliant displays and panel PCs, Relec Electronics’ offerings are designed to meet the stringent standards of the railway industry. This overview explores how Relec Electronics is uniquely positioned to address the challenges faced by railway manufacturers, highlighting key products and their contributions to the sector.

Understanding the Unique Needs of the Railway Industry

The railway industry faces unique challenges in power conversion, driven by the need for safety, compliance, and durability in often harsh environments. Railway systems must adhere to rigorous standards like EN50155, which governs electronic equipment on rolling stock to ensure reliability in varied temperature ranges, vibration, and shock conditions. Moreover, the increasing integration of passenger amenities like Wi-Fi, advanced climate control systems, and real-time information displays creates additional demand for stable power supply solutions.

railway power conversion solutions applications

Relec Electronics addresses these challenges with products that are designed not only for power efficiency but also to withstand the demanding conditions of railway applications. Their collaboration with global manufacturers like Premium PSUVox PowerCalex and many more, enables them to deliver cutting-edge solutions for both onboard and trackside applications, ensuring that trains run smoothly and efficiently.

Power Conversion Solutions: Ensuring Smooth Railway Operations

One of the critical aspects of modern railway systems is effective power conversion, ensuring that the onboard electronics receive clean and stable power. Relec Electronics offers a range of power conversion solutions tailored for railway needs, including:

TDS/TDX-3300 Variable Frequency Drives

Variable Frequency Drives (VFDs)

Relec’s range of VFDs, including TDS-3300 and TDX-3300 from Premium PSU, provide precise control of variable frequencies, enabling efficient conversion from 400VAC 50Hz to 230VAC 60Hz. These VFDs are compact, robust, and can handle varying frequencies from 5 to 75 Hz, making them ideal for ensuring seamless operation of passenger electronics such as air conditioning and infotainment systems. The TDS-3300 is particularly effective in situations requiring conversion between different voltage levels and frequencies, addressing the complex challenges faced by engineers when managing power on trains.

Vox Power’s VCCR300 Conduction Cooled DC-DC Converters

Designed specifically for rugged environments, the VCCR300 series delivers 300 Watts of power without the need for active cooling, making it perfect for space-constrained applications like trackside installations and onboard systems. Its compliance with EN50155 ensures that it meets the rigorous standards required for railway applications, providing reliable performance across a wide temperature range from -40°C to +70°C. The VCCR300’s ability to scale up power solutions to 600W or 900W through droop current sharing adds to its flexibility, making it a preferred choice for systems requiring high efficiency and minimal downtime.

High-efficiency DC-DC Converters

Tailored specifically for railway applications, the CRS-2000 series, boasts efficiency. Designed to comply with the EN50155 standard, these converters deliver stable DC output from standard railway battery systems, including 48V, 72V, and 110V inputs, ensuring reliable power for onboard electronics and control systems. With advanced thermal management, the CRS-2000 operates effectively in temperatures from -40°C to +70°C, and its rugged design meets the challenges of shock, vibration, and electromagnetic interference, making it ideal for the demanding environments of modern rail transport.

Enhancing Experience with Advanced Display Solutions

In addition to power conversion, Relec Electronics provides state-of-the-art display technology that enhances both passenger and operational experiences on trains. With the rise of Passenger Information Systems (PIS) and Driver Cab Applications, reliable and high-quality displays are crucial. Relec’s range of EN50155 compliant monitors and panel PCs are designed to withstand the challenging conditions of railway use, offering features such as:

Durable EN50155-Certified Design

Relec’s rugged monitors and panel PCs, with IP65-rated front bezels, are engineered for reliability in harsh environments, resisting shock, vibration, and extreme temperatures.

Fanless Cooling Systems
The fanless cooling design enhances reliability and reduces maintenance, crucial for minimising downtime in critical railway applications.
Sunlight-Readable Displays

Relec’s high-brightness display panels ensure clear readability in direct sunlight, essential for both drivers and passengers.

Meeting Industry Standards and Regulations: EN50155 Compliance

Relec Electronics’ commitment to quality is evident in its adherence to industry standards like EN50155. This European standard sets the benchmark for electronic equipment used in rolling stock, encompassing aspects like operating temperature, shock and vibration resistance, and electromagnetic compatibility. Products like the TDS-3300 VFD and the VCCR300 DC-DC converter are engineered to comply with these requirements, ensuring safe and reliable operation in the railway sector.

Beyond EN50155, Relec also ensure other relevant standards, such as EN50121 (for electromagnetic emissions and immunity) and MIL-STD-810G (for shock and vibration). These standards guarantee that Relec’s products not only meet but exceed the stringent demands of the global railway market.

Future Trends and Innovations in Railway Power Solutions

The railway industry is continuously evolving, with a strong focus on improving efficiency, safety, and passenger comfort. Emerging trends like the adoption of wide-bandgap semiconductor technologies—such as Gallium Nitride (GaN) and Silicon Carbide (SiC)—are shaping the future of power conversion in railway systems. These technologies offer significant benefits over traditional silicon-based systems, including higher efficiency, reduced size, and better thermal performance.

Relec Electronics and its partners are at the forefront of these advancements, integrating GaN and SiC technologies into their product lines to offer enhanced power solutions that can operate at higher voltages and temperatures. For instance, Premium PSU’s CRS-2000 and CBS-10K converters leverage SiC’s superior thermal conductivity and voltage handling capabilities, making them ideal for high-power applications in railways.

A Trusted Partner for Railway Applications

Relec Electronics’ extensive portfolio of power supplies, displays, and converters has made it a go-to supplier for railway applications. Their ability to offer tailored solutions, coupled with deep expertise in the industry, makes them a valuable partner for railway manufacturers and operators. Whether it’s ensuring compliance with safety standards, meeting challenging environmental conditions, or integrating the latest technology trends, Relec’s products are designed to provide long-term value and reliability.

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